
I'd originally planned to punch the holes for the pins with an awl, but I found that the shape of the round hatbox made this too difficult to manage and so I switched to a hand-held electric drill with a fine (2mm) bit instead.

First I drilled the holes through the braids on the sides of the hatbox, starting about 6mm (a quarter of an inch) above the base and spacing them evenly up the braid. As you can see from the image above, I stopped below the point where the lid will reach.

The easiest part is placing the studs; simply push the split pins through the holes and flatten the tabs at the back to hold them in place. For extra security, I turned the lid over and laid it stud-side down on a folded towel, then pressed the tabs even flatter by tapping them with a tack hammer.


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